Why Should the Pharmaceutical Industry Use a Vibrating Screen?
If there is one industry that really needs hygienic and efficient processes it is the pharmaceutical industry. The approval of the use of any drug must follow strict biosafety protocols to guarantee the purity of its components, both active principal ingredients and excipients.
One of the main processes used by the pharmaceutical industry to achieve the required quality is sieving. This is a physical method of separating mixtures of particles of different sizes by passing them through meshes of different aperture sizes. This screening method allows particles larger than a certain size to be retained, while particles of the appropriate size can pass through.
Screening or sieving is a particle separation technique used since ancient times, which today has reached great sophistication of the equipment used. Also, there are different standards that regulate some of their operation features, like the sieve opening diameter regulated by ISO standards.
In the pharmaceutical industry, screening or sieving has applications in the control of powdered ingredients before mixing, in the elimination of contaminants and in the classification of the granules produced.
Non-vibrating screens vs. vibrating screens
What are non-vibrating screens?
As their name indicates, non-vibrating screens perform their function without the use of vibrating movements, only based on the force of gravity. They were traditional forms of screening until recent times, consisting of a fixed screen with a steep inclination. Today the non-vibrating screens have been displaced by vibrating screens in which gravity is combined with the vibration movement.
What are vibrating screens?
In vibrating screens, the vibratory motion is coupled with gravity to make the screening process more efficient. With vibration, the particles of the product placed on the screen mesh jump and hit against the screen openings, more likely to pass through.
Process efficiency is expressed as a percentage. Vibrating screen never reaches 100% efficiency because it would require an extremely long process. However, the most modern equipment achieves high percentages, acceptable for what is required.
Efficiency is calculated as the proportion by weight of the particles that passed out of the total weight of product placed on the screen, expressed as a percentage.
Why Should the Pharmaceutical Industry Use a Vibrating Screen?
Preparation of pharmaceutical products
Once an active ingredient has been isolated, it can follow different routes depending on the presentation of the drug. Some are consumed in liquid form and others in powder form, either as a lyophilized powder or as a compacted powder in the form of tablets, granules, pills or packaged in capsules.
In the case of powdered products, screening machines play a key role in the production of quality pharmaceuticals. Screening is one of the first and the last steps before the final product is produced, because it is responsible not only of the proper selection of the initial product, but also of the elimination of any type of contaminant.
Best vibrating screeners for the pharmaceutical industry
There are countless models of vibrating sifter machines useful in the pharmaceutical industry, with safety features in its handling and quality of the products obtained.
Some of them have a dust hood connection that collects the dust produced during screening which can be harmful to the health of the operators or to the environment. This type of equipment is used in the first manufacturing processes, to screen and sieve raw materials in the form of powder or granules, eliminating any contaminating particles.
There are those incorporating vibrating motion, making them more useful for finer particle separation. Despite their high sophistication, they are versatile, easily handled, low noise and low waste production equipment.
The pharmaceutical industry demands increasingly sophisticated equipment to produce drugs more safely and efficiently. There is a wide range of models on the market with different benefits; all what is needed is to select the most suitable one for the intended purpose.
